Series production of humanoid robots

Production with the highest precision using systems from BBS

The high-volume production of humanoid robots is extremely challenging due to their complexity and high quality requirements. Mechanical, electronic, sensor, and actuator components must be manufactured with the highest precision in accordance with strict safety standards and assembled in large quantities in various configurations. BBS Automation offers the appropriate flexible processes, modular platforms, and software solutions for these production lines.

BBS offers automation solutions for the production of

  • Rotor
  • Stator
  • Housing
  • Battery
  • Injection-molded parts

This is a major advantage when setting up the supply chain for humanoid robots, because there are not yet any established manufacturing processes for the industrial production of this new product category.

Proven solutions from BBS Automation for the production of...

...Rotor, stator and housing...Battery modules and packs...overmolded parts
For many decades, BBS Automation has been supplying scalable systems for the production of electric motors and their components, such as rotors and stators. Humanoid robots incorporate numerous compact electric motors in a variety of designs. BBS Automation’s systems make it easy to manufacture these motors in high volumes and with high precision.BBS Automation offers assembly and testing systems for battery modules used in humanoid robots. These are based on proven platforms and processes.Many injection-molded parts are used in humanoid robots. In some cases, metal parts are overmolded with plastic. BBS Automation offers automation solutions for both types of components to remove the injection-molded parts from the mold and process them further.

Our production solutions stand out because of:

  • Short cycle times for high throughput
  • High precision in all assembly and inspection processes
  • Reliable feeding and handling of small components
  • Fully automated production lines
  • Global service with 24/7 support

Process Examples

Technology and processes used in production:

  • Cam driven systems
  • Feeding technology
  • Bonding and curing
  • Measurement and testing
  • Magnetization
  • Force-controlled pressing
  • Torque-controlled screw fastening
  • Dosing
  • Laser welding
  • Optical inspection
  • Automated guided vehicle

FAQ - Production of Humanoid Robots

A humanoid robot is a machine modeled after humans in terms of its form, movement capabilities, or behavior. Typical features include an upright torso, a head, two arms, and two legs, as well as sensors and control systems that can mimic human tasks or interact with humans.

The series production of humanoid robots is particularly challenging because many different technologies—mechanics, electronics, sensors, actuators, batteries, and software—must work together with precision. Joints, sensors, and actuators require tight tolerances and complex calibrations, while extensive safety and functional tests must also be documented.

BBS offers automation solutions based on all standard methods, such as flyer winding, needle winding, single-tooth winding, and the hairpin method.

Yes, BBS Automation is already collaborating with leading manufacturers of humanoid robots.

Yes, BBS Automation offers removal, assembly, and testing systems for key components such as stators, actuators, batteries, and injection-molded parts.

Examples of processes include bonding, magnetization, pressing, screwing, dispensing, laser welding, and optical inspection.