Sand Core Manufacturing

Comprehensive Automation for Core Making

The automated BBS systems for core production are used, for example, in the manufacture of large castings such as engine cylinder blocks or cylinder heads. Here, all relevant processes are connected with each other to form an organic production line.

BBS offers flexible and customized overall turnkey concepts. For example, the following processes and stations can be integrated in one production line: Core removal, deburring, dip coating, drilling, core assembly, bonding, core inspection, storage, transport, etc.

Facts about Die Casting

Experience in various casting processes
Customized according to product, process and planning
Meet the demand of flexible production
The design adapts to different working conditions
Complete turnkey project including product, mould, waste disposal, etc.

Our Advantages

Wide experience and various product range
Global footprint of BBS
Multilingualism of employees
Tailored, customer-oriented solutions
Optimized build times with 100% monitoring, reliability, quality
Global project management and service support
A key account team conducts each project

**Core Handling**
Systems for precise and efficient core removal or core insertion

**De-burring, coating**
Pretreatment of sand core before assembly

**Assembly**
Integration of the technology in the core manufacturing unit or production line

**Core gluing**
Fixing solutions include gluing, nail shooting, screwing and bolt fixing, etc.

Key Features and Advantages

Efficient layout, with low space requirements
Structural features of the machines and components, specially designed for foundry conditions, ensure stable running, low failure rates and short cycle times.
Flexible design - quick gripper and fixture change - more than two types parts can be produced in one line
The technology provides a high level of dimensional accuracy with high process stability.
User-friendly user interface, easy to program and equipped with fault analysis
RFID is used to track sand cores in real time. MES is used to collect, summarize and analyze production process data and can be connected with customer ERP system.

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Foundry Automation

Traditional foundries constantly deal with the goal of efficiency, flexibility and work safety. BBS offers proven automation solutions along the entire foundry process chain.