Final assembly E-Drive | BBS Automation

At BBS Automation, we understand the rapid shift towards electrified vehicle powertrains and the need for innovative production processes. With hybrid and electric vehicle sales projected to reach 80% of new registrations by 2030, we are committed to supporting manufacturers with scalable and investment-optimized manufacturing solutions.

Your Trusted Partner for E-Mobility Production

BBS Automation partners with you at every stage of industrialization for e-mobility products, from initial concept design to fully automated volume production. Our advanced solutions in assembly, testing, and handling are tailored for electric powertrain components and systems, including:

Electric motor components and assemblies.
Dedicated hybrid transmissions.
Integrated axle systems, like 2in1 (electric motor and transmission), 3in1 (electric motor, transmission, and power electronics), and 4in1 (adding thermal management systems).

Highlights of Our Electric Drive System Solutions

Our solutions are built with modular designs, ensuring they can be adapted to meet your unique production needs. Here’s what makes our systems stand out:

Flexible Production Lines for Electric Axle Assembly

We offer complete assembly and testing lines for electric axles that integrate key processes like rotor and stator manufacturing, motor assembly, differential, and transmission production. Designed to handle capacities of up to 175,000 units per year, these systems are fully scalable, allowing you to adjust production capabilities in line with demand.

Scalable Rotor Manufacturing Systems

Our rotor production lines support both permanent-magnet synchronous motors and asynchronous motors. The modular setup enables flexibility while meeting capacity requirements. Advanced automation, including AGV (automated guided vehicle) systems, ensures seamless integration of individual process cells. Capabilities include lamination stack punching, compensation washer assembly, welding, and balancing.

Human-Robot Collaboration for Gear Stage Assembly

Our cobot-based gear stage joining solutions provide high precision and consistent quality. Developed with advanced force-feedback technology, these human-robot collaborative systems ensure careful alignment while reducing strain on operators. This fusion of automation and care enhances productivity and ergonomics on the production floor.

Customizable Assembly Systems

From manual workstations to fully automated high-speed machines, our modular assembly concepts adapt precisely to your requirements. Each system is designed for scalability and seamless operation to optimize your production process.

High-Performance Testing Technologies

With more than 1,000 testing systems deployed globally, BBS Automation guarantees that your products meet the most stringent quality standards. Our portfolio includes solutions for leak detection, noise testing, high-voltage assessments, and non-destructive testing methods.

Partner with BBS Automation

BBS Automation is your partner in delivering high-performance, scalable, and innovative solutions for manufacturing electric drive systems. Whether you're scaling your operations or developing new technologies, we provide the tools and expertise to help you lead in the e-mobility market.