Integrated Processes

For the different types of electrical motors, a manufacturer of winding machines must be able to implement the corresponding types of winding technology in analogy. The BBS winding division covers all related processes to be ready for the future market trend of more compact, higher performance and cost efficient motor technologies. With its wide range of technologies, BBS is ready to master the current challenges in modern electric motor production technology.

  • Stator preparation
  • Stator / rotor slot insulation
  • Endcaps placing
  • Commutator placing
  • Stator press forming and laser welding
  • Hot staking
  • Pin and IDC insertion
  • All related motor, rotor and stator assembly processes
  • Commutator turning including mechanical & visual check
  • Integrated final motor test systems and performance testers